:  Jun 29, 2007








. Disconnect the battery ground cable.

.
  : Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Raise and support the vehicle.

. Remove the wheels and tires.

. Remove the body.

. Remove the cooling fan shroud.

. Remove the intake air shutoff throttle.

. Remove the intake air shutoff throttle elbow support bracket.
  Remove the 3 bolts.




. Disconnect the upper coolant hose from the coolant distribution manifold.
  Remove the clip.




. Disconnect the RH exhaust gas recirculation (EGR) coolant hose.
  Release the clip.




. Remove the accessory drive belt.
  Rotate the accessory drive belt tensioner counter-clockwise.




. Remove the 2 LH upper suspension arm and brake line heat shields.
  Remove the 2 nuts.
  Remove the 3 bolts.




. Disconnect the breather hose.
  Release the clip.




. Release the charge air cooler inlet pipe.
  Remove the nut.
  Remove the 2 bolts.




.
  : Make sure that all openings are sealed. Use new blanking caps.

Disconnect the air conditioning (A/C) compressor low-pressure line.
  Remove the bolt.
  Remove and discard the O-ring seal.




. Disconnect the charge air cooler inlet hose.
  Loosen the clip.




. Disconnect the charge air cooler inlet hose.
  Loosen the clip.




. Disconnect the coolant lower hose.
  Release the clip.




. Remove the power steering pump rear bolt.



. Reposition the power steering pump.
  Remove the 3 bolts.




. Remove the charge air cooler inlet pipe.

.
  : Make sure that all openings are sealed. Use new blanking caps.

Disconnect the A/C compressor high-pressure pipe.
  Remove the bolt.
  Remove and discard the O-ring seal.




. Reposition the lower coolant hose.

. Remove the turbocharger intake tube.
  Loosen the clip.




. Release the transmission fluid lines.
  Remove the nut.




. Release the battery positive cable.
  Release the clip.




. Release the exhaust from the turbocharger.
  Remove and discard the 3 nuts.
  Remove and discard the gasket.




. Remove the turbocharger support bracket.
  Remove the 2 bolts.
  Remove the nut.




. Release the exhaust cross-over pipe bracket.
  Remove the 6 bolts.




.
  : Make sure that all openings are sealed. Use new blanking caps.

Disconnect the 2 fuel lines.



. Release the 2 fuel lines.
  Remove the bolt.
  Release from the 2 clips.




. Release the transmission breather lines.
  Remove the bolt.




. Release and reposition the fuel cooler.
  Remove the bolt.




. Release the engine ground cable.
  Remove the bolt.




. Remove the starter motor support bracket.
  Remove the 4 bolts.




. Disconnect the 2 starter motor wiring harness connectors from the starter motor solenoid.
  Remove the rubber insulator.
  Remove the 2 nuts.




. Remove the starter motor.
  Remove the 2 bolts.




. Release the flexplate.
  Remove the access plug.
  Remove and discard the 4 bolts.




. Remove the LH engine mount nut.



. Remove the RH engine mount nut.



. Install the special tool.
  Install and tighten the bolts.




. Release the transmission from the engine.
  Remove the 14 bolts.




. :
  Note the routing of the battery positive cable.

:
  Note the routing of the transmission wiring harness.

With assistance, carefully remove the engine.
  Using a suitable hydraulic jack, support the transmission.
  Carefully guide the transmission wiring harness out as the engine is being removed.
  Carefully guide the battery positive cable out as the engine is being removed.